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German Version
French Version |
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German Version |
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Material:
Mallory
100 EH
Composition:
CuCoNiBe
Standard
Analysis:
Co
0.8 - 1.3
(in
per cent by weight)
Ni
0.8 - 1.3
Be
0.4 - 0.7
Cu
balance
|
Description
of Material |
|
Age
hardenable Cu - alloy with high electrical and thermal conductivity together
with a very high degree of hardness and strength. These
properties give a considerable increase in electrode life especially in
cross-wire welding applications. |
|
Examples
of Application: |
|
-
Electrodes for cross-wire
welding -
Upsetting electrodes, electrode
jaws and UP - nozzles -
Plungers in cold chamber
die casting machines -
Nozzles for hot cannel systems -
Inserts in plastic blow moulding
and plastic injection moulding -
Casting dies for non-ferrous
metal casting |
MECHANICAL
PROPERTIES (AT 20 OC):
| Condition |
Hardened |
|
| Hardness
(mean) |
HB
10/2,5 |
Min
265 |
| Tensile
Strength |
N/mm2 |
Min
750 |
| Apparent
Yield Point |
N/mm2 |
Min
600 |
| Elongation |
% |
Min
8 |
| Modulus
of Elasticity |
N/mm2 |
135
x 103 |
| Softening
Temperature |
OC |
Min
480 |
PHYSICAL
PROPERTIES (AT 20 OC):
| Condition |
Hardened |
|
| Specific
Weight |
g cm3 |
8.8 |
| Specific
Heat |
J
g.K |
0.42 |
| Heat
Conductivity |
W
m.K |
20
OC ca 240 300
OC ca 260 |
| Coefficient
of Expansion (20-200
OC) |
1 K |
17.2
x 10-6 |
| Electrical
Conductivity |
mOhm.mm2 |
min
28 (min
48% IACS) |
| Electrical
Conductivity |
Ohm.mm2
m |
0.033
- 0.05 |
|
Form
of Delivery |
Profiled
Bar, round, flat, square bars, forging plates, discs, rings, finished
parts to drawing. |
Processing Information |
Hot Working Mallory
100EH can be easily hot
worked at 900 - 7000C approx.
Severely oxidising protective furnace gasses should be avoided.
The forming operation should be followed by rapid cooling. Cold-forming Mallory
100EH can be cold-worked
well in a solution heat-treated state. Perform intermediate annealing
at around 8000C followed by rapid cooling. ` Heat
Treatment Mallory
100EH should be solution
heat-treated prior to temperature hardening. Solution
heat-treating 15
- 60 minutes at 900 - 9600C followed by cooling in water. Check
hardness measurement: max. 110 HB Check
conductance measurement: approx. 125m/Ohm x mm2 Hardening:
1 - 5 hours at 460 - 5000C followed by slow cooling Machining It
is recommended that Mallory
100EH be machined in its hardened state (e.g. turning, shaving,
milling). Ensure adequate
ventilation. When drilling
it is advantageous to use drills with an extended angle of twist. Joining
Work Mallory
100EH can be soft soldered
on prepared surfaces. Brazing
with low-melting point silver fillers can also be implemented.
However, a drop in the hardness is likely when the soldering
temperature cannot be limited to 4000C. Welding in accordance
with the TIG method is possible but preferably in a solution heat-treated
state. Ensure good ventilation
in so doing and provide additional extraction of welding fumes by suction. |
| Profile
No. |
A Width |
B
Height |
C Chamfer |
D Thickness |
E Shoulder |
F Angle |
G Angle
450 |
Kg/m |
| 13142 |
38 |
38 |
|
17 |
|
100 |
|
7.36 |
|
13200 |
43.05 |
43.05 |
520
30' |
17 |
5 |
150 |
5
x 450 |
10.7 |
|
13233 |
25 |
25 |
|
8 |
|
|
|
3.0 |
|
13946 |
25 |
20 |
1
x 450 |
|
|
200 |
|
3.75 |
|
14177 |
45 |
18 |
|
|
6 |
700 |
|
6.65 |
|
14405 |
16 |
25 |
1
x 450 |
|
|
|
|
3.56 |
|
14717 |
29 |
20 |
|
|
6 |
200 |
|
4.69 |
|
14718 |
25 |
16 |
1
x 450 |
|
|
|
7
x 450 |
3.12 |
|
15691 |
32.5 |
20 |
|
|
6 |
200 |
|
5.1 |
|
15825 |
39.7 |
16 |
|
|
8 |
200 |
10.5
x 450 |
4.46 |
| All Mallory Alloys Group products conform to, if not exceed, the relevant standards as assured by the Quality Management System |  |
© Copyright 2004 Mallory Group Limited, all rights reserved.